A bit more progress today. The plan was to take the steering rack out. There is no power steering so not a mammoth task really. Track rods off the hub, steering column disconnected from the rack then a couple of bolts and its off. The nuts came off the track rod ends easily enough. Edd China just taps the hub around the taper with a little hammer and the ends just drop out. I used quite a big hammer and they didn't budge. I usually use a forked wedge on worn track rod ends but that smashed the rubber seal. Thats fine if they are being replaced but I want to use these ones again. Off to Machinemart to get a ball joint separator. A job for next time now.
One thing is becoming apparent is the amount of space I'm going to need for this project. I need space for the donor Fiesta, for all the bits that come out of it and then for the new hull for everything to go back in. The interior needs to be kept nice, especially the leather seats, so I whiled away a bit of time taking the rear seats out and I shall put them in the spare bedroom at home. The front seats will soon follow.
Next jobs on the list are to take out the steering rack then start cleaning it up as well as the engine, gearbox and shafts.
Monday 30 December 2019
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